FOTAS INTEGRITY

CONDITION MONITORING

Continuous, real-time temperature monitoring and thermal trend analysis for critical assets and infrastructure.

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CONTINUOUS ASSET TEMPERATURE MONITORING

Fiber Optic Condition Monitoring for Critical Assets

FOTAS INTEGRITY is a high-resolution Distributed Temperature Sensing platform engineered for continuous, long-range asset integrity monitoring.

The system converts a passive fiber optic sensing cable into thousands of distributed temperature measuring points along power cables, pipelines, conveyors, battery systems and electrical infrastructure.

Instead of relying only on isolated temperature readings, INTEGRITY provides a continuous thermal profile that helps engineers identify hot spots, changing operating conditions and deviations from established thermal behavior.

This thermal information supports condition-based and predictive maintenance programs without replacing engineering assessment or asset-specific diagnostic procedures.

FOTAS INTEGRITY distributed temperature sensing condition monitoring diagram
FOTAS INTEGRITY controller and passive fiber optic sensing route.
UNDERSTANDING THE TECHNOLOGY

How FOTAS INTEGRITY Works

01

Fiber Installation

A suitable sensing cable is installed along the monitored asset or infrastructure route.

02

Raman Measurement

The controller sends laser pulses through the fiber and analyzes temperature-dependent Raman backscatter.

03

Continuous Thermal Profile

The system calculates temperature and position information along the full sensing route.

04

Trend and Deviation Analysis

Current temperature behavior is compared with configured limits, zones and historical operating patterns.

FOTAS INTEGRITY distributed temperature sensing condition monitoring diagram
Continuous thermal profiling, localized temperature deviation and condition monitoring along the sensing route.
SCALABLE SYSTEM CONFIGURATION

Precision, Range and Channel Architecture

10–40 km

Extended Monitoring Range

Selected configurations provide nominal sensing ranges of 10, 20, 30 or 40 km for long and linear assets.

2–16

Multiple Channel Options

Two, four, eight and 16-channel architectures support multiple assets, routes or monitoring zones.

Thermal

High-Resolution Trend Data

Distributed measurements provide detailed temperature information for baseline, trend and operational analysis.

Localized

Thermal Anomaly Localization

Selected configurations support localized thermal anomaly identification under specified installation and operating conditions.

Final sensing distance, spatial resolution, temperature accuracy and localization performance must be confirmed in the applicable datasheet and project design.

ACTIONABLE THERMAL INFORMATION

From Temperature Measurement to Operational Insight

Trend deviation alert – FOTAS INTEGRITY thermal baseline monitoring

Trend Deviation Alerts

Establish thermal baselines and alert personnel when temperature behavior deviates from its expected or historical pattern.

A deviation indicates that the asset requires investigation; it does not by itself establish a final fault diagnosis.

Dynamic load management – FOTAS INTEGRITY SCADA integration

Load Management Integration

Transfer real-time thermal information to SCADA or operational platforms to support informed load-management decisions.

Dynamic rating functions require the appropriate engineering model, asset data and approved system architecture.

Longitudinal thermal profile – FOTAS INTEGRITY thermal data visualization

Thermal Data Visualization

Display longitudinal temperature profiles, customized thermal maps, alarm zones and historical trends through the FOTAS software interface.

Engineers gain a continuous view across thousands of distributed measuring locations.

CONTINUOUS DISTRIBUTED MEASUREMENT

Close the Monitoring Gap in Critical Assets

Point temperature sensors with unmonitored gaps between measurement positions
ISOLATED MEASUREMENTS

Point Temperature Sensors

Point sensors measure temperature only at selected physical locations.

  • Individual measurement positions
  • Unmonitored spaces between sensors
  • More field devices and connections
  • Limited visibility along long assets
Continuous fiber optic DTS monitoring with localized hot-spot detection along the route
CONTINUOUS THERMAL VIEW

FOTAS INTEGRITY

The sensing fiber provides spatially resolved temperature information across the installed route.

  • Continuous distributed measurement
  • Localized hot-spot information
  • Longitudinal thermal profiles
  • Trend and historical behavior analysis
KEY BENEFITS

Why Choose FOTAS INTEGRITY?

Continuous Asset Visibility

Monitor thermal behavior across the complete installed fiber route rather than only selected sensor locations.

Trend-Based Monitoring

Evaluate temperature development over time instead of relying only on fixed high-temperature alarms.

Localized Thermal Information

Identify where abnormal temperature behavior is occurring along extended assets and infrastructure routes.

Condition-Based Maintenance Support

Use measured thermal data to prioritize inspections and maintenance activities according to asset behavior.

Passive Field Sensing

The fiber sensing cable requires no electrical power or powered electronic sensors along the monitored route.

Immunity to EMI and RFI

Optical sensing is unaffected by electromagnetic and radio-frequency interference.

Reduced Field Complexity

Continuous fiber sensing reduces dependence on numerous individual field temperature sensors.

Scalable Architecture

Expand monitoring through additional channels, controllers or extended project architecture.

SIMPLIFIED ADOPTION AND INTEGRATION

Connect Thermal Data with Existing Operational Systems

FOTAS INTEGRITY is designed for integration into complex industrial, utility and infrastructure environments.

Thermal profiles, alarm information and selected operating data can be exchanged with supervisory and asset-management platforms according to the approved project architecture.

IEC 61850 OPC UA Modbus TCP/IP SCADA Integration OMS Integration Local Operator Remote Operator Enterprise Visualization
Discuss Integration Requirements
FOTAS INTEGRITY control room with thermal profile, SCADA and history displays

Scalable Monitoring Architecture

Fiber Sensing Route Passive sensing cable installed along the monitored asset.
DTS Controller Measures distributed temperature and position information.
IP Network Transfers system information to local and remote platforms.
SCADA and Enterprise Systems Present alarms, thermal profiles and historical data.

The sensing cable is passive. Controllers, servers, network equipment and supervisory platforms require appropriate power and environmental protection.

PRODUCT CONFIGURATIONS

FOTAS INTEGRITY Datasheets and System Options

The appropriate configuration depends on sensing distance, number of monitored assets, channel architecture, temperature performance, integration requirements and project expansion plans.

Configuration requires project assessment. Final system selection should consider fiber route length, channel utilization, asset geometry, cable selection, spatial resolution, temperature accuracy and integration architecture.
CONDITION MONITORING DESIGN SUPPORT

Select the Right FOTAS INTEGRITY Configuration

Discuss the monitored asset, sensing distance, channel architecture, thermal behavior, integration requirements and maintenance objectives with the FOTAS engineering team.